EPC1

Zytech Solar is a Spanish manufacturer of photovoltaic modules designed to produce electricity from sunlight. Our main products are aimed at solar photovoltaic energy: PV modules, concentrated photovoltaics (CPV) and off-grid PV systems.
Zytech's added value resides in the development, design, manufacture and marketing of photovoltaic products and systems which adapt to the specific needs of each project.
Zytech was founded in Zaragoza (Spain) in 2005. Since then the group has progressively increased its infrastructure and production capacity to become a global company with offices and headquarters in Spain, Germany, India, Taiwan, France, Italy, Benelux & USA.

I Manufacture of Photovoltaic Modules

Zytech Solar PV modules are manufactured on our own assembly lines and those of our sister companies in accordance with the market's most stringent quality standards and using only state-of-the-art industrial machinery.
Zytech uses the highest quality and most efficient mono-crystalline and poly-crystalline silicon cells in its modules to offer an extensive power range from 2 W up to 320 W.
Zytech modules are used in both off-grid photovoltaic installations (rural electrification, water pumping systems, telecommunications, lighting, etc.), as well as in grid-connected systems (solar farms, industrial roofs, houses, etc.) and can be installed on buildings, roofs, car parks, warehouse roofs and fixed structures.
Zytech modules are tested by TÜV and certified according to IEC 61215 Edition 2 and IEC 61730.

Zytech EPC is a fully-integrated player in the global photovoltaic market focused on Asset Funding & Placement, Development, EPC, O&M Service and Trading.
Supported by a proven track record and true worldwide presence, the company provides 360o turnkey solutions adapted to each customer’s individual needs.
Zytech EPC has built a global reputation by deploying outstanding price- performance ratio solar plants that exceed customer expectations, transforming solar energy into green assets by maximising value and mitigating risks.
Our recognised capabilities across the entire value chain enable us to manage all phases of the solar development cycle, from market and site identification to the grid connection and subsequent plant operation.
Zytech Solar is a Spain-based company with presence in more than 20 countries over 5 continents and has implemented around 170 MW of solar energy all over the world.

Zytech Engineering, Procurement and Construction Services

1 | ENGINEERING
We design solar plants with optimum PV output committed to achieve the most affordable levelled cost of electricity in any region of the globe.

2 | PROCUREMENT & PURCHASING
We are able to negotiate and supply bankable technology of key providers and services suitable to the project at the best terms possible.

3 | PRODUCTION
In one of the most advanced production lines in Europe, which is completely automated and robotised, we produce our awarded PV modules and patented R&D+I solutions.

4 | PROJECT MANAGEMENT
From A to Z, we plan the whole process taking care of every detail to guarantee the utmost project completion.

5 | CONSTRUCTION
We manage referenced contractors to build the project, assuring the highest level of quality within the time and cost deadlines, in total compliance with local regulations.

6 | COMMISSIONING
Zytech Solar carries out several commissioning tests to make sure that each power plant operates as designed and performs as expected.

ASSET FUNDING & PLACEMENT Raise funds for projects in development by the company in different continents, providing the most appropriate type of capital.

DEVELOPMENT Originate the almost PV investment’s
portfolio in the RES sector, enabling them with affordable
and competitive power solutions, that consistently delivers
best returns to our satisfied customers.

EPC To perform a Full-Service EPC, undertaking PV projects from one single point of contact.

O&M SERVICE Benefit from local support of managing more than 600 MW across Europe, Asian and Pacific, Middle East and the Americas.

TRADING as the brand of the company, Zytech Solar is used for activities in Trading, Distribution and Procurement of products at the best market prices in the photovoltaic sector.

Operation Management

I Operation reporting;

I Full monitoring and supervision by OMC;

I Incidents management.

Maintenance Management

I Maintenance management and reporting;

I Preventive maintenance optimizing;

I Corrective maintenance;

I Claiming and warranty management;

I Stock management & procurement.

Experts pooling and support
I Thermograph inspection (ITC Certified);
I Medium-power and SCADA experts;
I PV modules manufacturer’s competences;
I Engineers trained by inverters manufacturers;

The company provides its clients with complete Solar O&M service to maximize the performance ratio of its PV installations across the globe. We monitor and supervise any solar project worldwide with an awarded multi-technology platform from our Operations Management Centre, which you can test at our Energy Portal.

ZYTECH SOLAR has devoted O&M field teams to ensure the maximum production, and constantly look for ways to optimise each photovoltaic asset’s return, either built by Zytech Solar or 3rd parties. Our satisfied customers have positioned our PV O&M Service as one of the most trusted in the PV market. As your O&M partner, we will protect your asset and maximize your return.

APPLICATIONS

Because Zytech is a manufacturer with its own manufacturing plant, we can offer modules from 3 to 320W power with maximum flexibility that can adapt to the specific needs of any project, whatever size and location, whether for an off-grid or grid-connected installation.

ON-GRID-CONNECTED INSTALLATIONS

In a growing number of countries there are government regulations which provide incentives for photovoltaic energy production via production premiums, tax incentives or electricity bill discounts. In these cases, the photovoltaic installations are connected to the grid and the energy produced is fed in and consumed at the nearest consumption points. This means that the energy is produced and consumed locally, avoiding unnecessary losses during grid transport.

Zytech modules are ideal for grid-connected installations given their high robustness and reliability, as well as their excellent value for money, which allows you to get the most out of your investment in any project from day one:

– Solar Photovoltaic Farms

– Photovoltaic Installations for Industry, Commercial

– Institute, Agricultural and Livestock Roofs

– Domestic Installations

– Building Integrated Installations

Site-Feasibility Studies

Finalization of site location

Acquisition of land

Land document

Ensuring site availability of all times without hassels or hindrances for peaceful execution of project

Geotechnical site survey (Soil/Resistivity test, final coordinates)-Soil investigation

Land levelling/Compacting

land clearing

(Sunsimulation Report)

Liaisoning & Approvals

Land registration / Conversion

Stamp duty for land

Local state Govt.project registration

Power evacuation permission from local Discom

SLD approval from local electricity authority agencies

bay booking at local substation

Facilitation of power sale

PPA Execution

Detailed Project Report-Technical

Approval for grid synchorization if required

Final Completion Certificate

Conmmissioning certificate from Govt

Corporate Social Responsibility at site

Preliminary

Basic Engineering of Plant

Submission of BOQ with offered makes,SLD and Pvsyst report

Finalization of EPC contract document

Detailed Engineering

Preparation of all drawings-Civil,mechanical and electrical

Submission of drawings and documents list

Submission of technical data sheet of all equipment

System sizing calculations

Quality assurance plan

As built drawings and O & M Manuals

Project handover documentation

Procurements

Procurements of central inverters Structural fabricator, Dc cables, AC cables, Step up transformer, LT,HT panels, Scada systems, Data log monitoring, Lighting Arrestors, Securit system, Other electrical accessories

Finalizing contractors for civil, electrical, module mounting, structure mounting etc

Project Construction Activities

Water and Power supply for construction

Office and infrastructure for construction

Storage and other temporary constructions

Civil Works

Security cabin, prefabricated 4x3 feet

Mounting structure foundation

Transformer foundation

Outdoor switchgear foundation

Transformer yard fencing and gravel laying

Trenches for DC cable laying

Trenches for AC cable laying

Trenches for communication cable laying

Plant perimeter fencing (chain link type)

plant internal road from main gate to control room(WBM only)

Main gate

Water storage tank

Rain water drain system

Main control room / Inverter room

Mechanical Works

Structure for module mounting

Structure for string monitoring box

DC Electrical system

Fixing of solar modules

Solar cable-From module to string combiner box

MC4 compatible connectors

Conduits for burying unarmoured solar cable

DC cable (Al) from string combiner box to inverter

Cable terminations as per the scope above

AC Electrical System

Installation of step up transformer

Ac cable (Al) from transformer to RMU / switchgear

Ac cable (Al) from RMU / switchgear to Evacuation point

Cable termination and Auxiliaries

Switchgear at main evacuation point

Battery backup for all switchgears

Metering switchyard as per SEB specifications (includes CT, PT, main and check ABT meters and required protection equipment)

Transmission line if required

Substation bay at GSS if required

Protection System

Earthing strip grid for MMS

Chemical type maintenance free earthing electrode for the scope mentioned above

Equipment earthing restricted to scope as mentioned above

Lightning Arrestors for DC

Auxiliary System

Auxiliary transformer for plant power supply

Auxiliary power distribution system

Main control room electrification

Security room electrification

Plant lighting (Solar street lights @ 200nos only)

Auxiliary power cables and accessories

Monitoring System

Data log monitoring system

Weather station

Internet connectivity

Security System

Fire / smoke detect system for inverter / control system

Security System (Plant surveillance camera)

Water Supply

RO Plant for water treatment if any required

Piping arrangement for module cleaning system

Water pump with accessories

Drilling of one tube well

Miscellaneous

Control room accessories and operator furniture

Fire Extinguishers and electrical safety items

Consumables (Paint, Cleaning, accessories)

Control room furniture

Testing and Commissioning

Inspection of equipments

pre-Commissioning tests of items in the scope of Waaree

System commissioning as per the scope mentioned above

On-site training and system handover to client for the scope mention above only

Operation & Maintenance

O & M Spares

Power sale billing and payment collection

The simplest and most reliable way to put solar to work at your home or cottage is a Home Energy Solution! These kits are designed for fast, easy and fully code compliant installations. With features such as quality ZYTECH solar modules, strong solar mounting systems and battery charge protection, you'll have the very best equipment in an integrated solar power system. Larger packages come complete with DC-AC inverters, allowing full integration with generators and home wiring. Safe, secure and reliable!

Construction:

As an inclusive EPC provider, Zytech is able to retain their position as a single point of contact for all solar energy projects. Zytech in-house team of experts strive to maintain the highest standards in reliability, extendibility and low failure rates. Zytech comprehensive experience ensures cost effective implementation solutions for even the most complex projects. Zytech has the ability to deliver projects on-budget and on-time due to our immense experience providing construction services for a wide variety of applications. Zytech has implemented power systems for Institutes, IT’s, MNC, Telecom, Oil and Gas, Environmental monitoring, Educational and remote living.

Building Integrated (BIPV)

The construcion industry is increasingly seeking buildings with energy self–suiciency and energy savings, whilst maintaining aestheic integraion of the installaions. In addiion to its standard modules, )ytech ofers special glass–glass modules for building integraion for a range of applicaions: facades, roofs, shades, skylights… )ytech’s special modules are normally manufactured to order based on the technical and aestheic requirements of each project and will improve any project’s thermal and acousic insulaion.

COUNTRY	POWER
Spain	20 MW
Germany	18 MW
France	10 MW
Belgium	1.5 MW
Italy	15 MW
Africa	2.5 MW
South America	2.5 MW
Other countries	50 MW

• Fortune 500 clients such as ABB and ACS-Maetel.
• A significant number of orders from satisfied repeat clients.
• Recognition and presence in key FV markets such as BENELUX, France, Germany, Italy and Spain
give Zytech an advantage over European and Asian manufacturers.

CLIENT	PROJECT	LOCATION
Hierros Alfonso	0.4 MW	Zaragoza
Cesfer-10	1.5 MW	Toledo
Cesfer-10	1 MW	Toledo
Gaia	1.1 MW	Totana
Zona Solar	2 MW	Granada
Tabuenca	1.2 MW	Zaragoza
ACS – Maetel	2.3 MW	Zaragoza
SOLARIA	1.1 MW	Cáceres